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Mechanical & Inspection
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Mechanical & Inspection

Established to cater for mechanical and inspection trainings and consultancy services to meet learners’ requirements and expectations.

The three sections: Rotating Equipment, Static Equipment, and Fabrication & Inspection, focus on the development and delivery of long-term and short-term training programmes.

Programme Management Section manages programmes under the categories of Civil, Structural & Pipeline Engineering, Mechanical Engineering, Material Corrosion & Inspection (MCI) Engineering, Project Management and Steam Boiler & Internal Combustion Engineer Training & Assessment (PESITAS).

m&i intro

Mechanical & Inspection

Established to cater for mechanical and inspection trainings and consultancy services to meet learners’ requirements and expectations.

The three sections: Rotating Equipment, Static Equipment, and Fabrication & Inspection, focus on the development and delivery of long-term and short-term training programmes.

Programme Management Section manages programmes under the categories of Civil, Structural & Pipeline Engineering, Mechanical Engineering, Material Corrosion & Inspection (MCI) Engineering, Project Management and Steam Boiler & Internal Combustion Engineer Training & Assessment (PESITAS).

Scaffolding Appreciation (Tubular Tube)

This programme provides participants with a working knowledge on scaffolding types and terminology. In addition, participants will acquire basic skills on erection, dismantling, and inspection of tubular tubes scaffolding correctly and safely.

WHO WILL BENEFIT
Technicians, Supervisors and Engineers who are involved in scaffolding erection.

KEY TAKE-AWAYS

  • DESCRIBE HSE requirement, relevant codes, and standards applied
  • DESCRIBE type of scaffold, method of erection, and level of competency
  • EXPLAIN scaffolding terminology
  • EXPLAIN the usage, function and inspection of scaffolding materials and tools
  • INTERPRET scaffolding drawing and material calculation
  • PERFORM basic scaffolding erection, inspection and dismantling

PROGRAMME CONTENTS
DAY 01

  • Scaffolding

DAY 02

  • Ladders
  • Ropes, Knots and Hitches
  • Raising and Lowering Materials
  • Erection, Alteration, and Dismantling Techniques and Procedures
  • Scaffolding Inspection
  • Practical Session

DAY 03

  • Practical Session – cont.
  • Inspection of Scaffolding
  • Dismantling of Scaffolding
  • House Keeping

Design, Operation, Maintenance, and Inspection of Pumps

This programme provides participants with knowledge on condition monitoring as well as maintenance practices, reporting and managing programmes of rotating equipment to comply with oil & gas, marine, power plant and other industries.

WHO WILL BENEFIT

  • Mechanical engineers and other related personnel.

KEY TAKE-AWAYS

  • DESCRIBE various types of pumps and selection criteria.
  • IDENTIFY basic components of pumps and EXPLAIN their function.
  • EXPLAIN the process of installation, inspection and commissioning of pump.
  • EXPLAIN the operation and maintenance procedures for pump.
  • DESCRIBE pump troubleshooting techniques.

PROGRAMME CONTENTS
DAY 01

  • Introduction
  • Types of Pumps
  • Centrifugal Pump Construction and Accessories

DAY 02

  • Operating Principle of Pumps
  • Installation, Testing & Commissioning

DAY 03

  • Maintenance and Troubleshooting

Design, Operation, Maintenance, and Inspection of Compressor and Blower

This programme provides participants with knowledge on condition monitoring as well as maintenance practices, reporting and managing programs of rotating equipment to comply with oil & gas, marine, power plant and other industries.

WHO WILL BENEFIT
Mechanical engineers and other related personnel

KEY TAKE-AWAYS

  • EXPLAIN basic design of Compressor.
  • DESCRIBE Specification for Compressor for Oil, Gas and Petrochemical industries.
  • IDENTIFY proper design selection in accordance with project requirement.
  • DESCRIBE gas turbine maintenance and inspection
  • IDENTIFY necessary inspection during equipment fabrication and witness testing.
  • DESCRIBE the installation, inspection and commissioning of Compressor.
  • DESCRIBE Maintenance Programs of Compressor.
  • PERFORM equipment troubleshooting

PROGRAMME CONTENTS
DAY 01

  • Introduction
  • Type of Compressor/Blower

DAY 02

  • Compressor Selection
  • Installation, Testing & Commissioning

DAY 03

  • Compressor Troubleshooting & Maintenance

Design, Operation, Maintenance, and Inspection of Gas Turbine

This programme provides participants with knowledge on condition monitoring as well as maintenance practices, reporting and managing programmes of rotating equipment to comply with oil & gas, marine, power plant and other industries.

WHO WILL BENEFIT
Technicians, Supervisors and Engineers, who are involved in related field

KEY TAKE-AWAYS

  • EXPLAIN the working principles and operation of gas turbine
  • DESCRIBE gas turbine rating, thermal efficiency and selection
  • DESCRIBE gas turbine components and functions
  • EXPLAIN gas turbine support systems

PROGRAMME CONTENTS
DAY 03

  • Introduction to Gas Turbine
  • Gas Turbine Constructions and Components

DAY 02

  • Gas Turbine Support System

DAY 03

  •  Maintenance and Inspection

Fabrication & Inspection Section

Fabrication & Inspection Section is equipped with several hands-on training facilities such as Machining Shop, Workshop Practice, Precision Measuring Tools, Fitting & Sheet Metal, Welding & Cutting, Non-Destructive Testing, Mechanical Testing, Hydraulic & Pneumatic, and AutoCAD Lab.

Static Equipment Section

Static Equipment Section is equipped with several hands-on training facilities such as Flange Management Facility, Valves & Safety Valves, Heat Exchangers, Slinging & Rigging, Scaffolding, Pipe & Fittings and Steam Traps.

Rotating Equipment Section

Rotating Equipment Section is equipped with several hands-on training facilities such as Vibration Lab (Analyser CSI 2140 and Rotor Balancing Kit) , Bearing Lab (various types of plain and rolling element bearings, cold & hot mounting tools), Alignment Lab (Alignment Jig, DTI & Laser Alignment), Pump Skids, Gas Compression Training Facility (GCTF), Gas Turbine, Steam Turbine, Pumps, Compressors, Internal Combustion Engines (ICE), Mechanical Seals and Condition Based Monitoring (CBM tools, Thermographic Camera & Borescope).

Rotating Equipment Section also offers Vibration Analyst Training & Certification (ISO 18436 Category I – IV) in collaboration with Mobius Institute Australia.

Scaffolding Appreciation (Tubular Tube)

This programme provides participants with a working knowledge on scaffolding types and terminology. In addition, participants will acquire basic skills on erection, dismantling, and inspection of tubular tubes scaffolding correctly and safely.

WHO WILL BENEFIT
Technicians, Supervisors and Engineers who are involved in scaffolding erection.

KEY TAKE-AWAYS

  • DESCRIBE HSE requirement and relevant codes and standards applied
  • DESCRIBE type of scaffold, method of erection and level of competency
  • EXPLAIN scaffolding terminology
  • EXPLAIN the usage, function and inspection of scaffolding materials and tools
  • INTERPRET scaffolding drawing and material calculation
  • PERFORM basic scaffolding erection, inspection and dismantling

PROGRAMME CONTENTS
DAY 01

  • Scaffolding

DAY 02

  • Ladders
  • Ropes, Knots and Hitches
  • Raising and Lowering Materials
  • Erection, Alteration and Dismantling Techniques and Procedures
  • Scaffolding Inspection
  • Practical Session

DAY 03

  • Practical Session – cont.
  • Inspection of Scaffolding
  • Dismantling of Scaffolding
  • House Keeping

Design, Operation, Maintenance, and Inspection Of Pumps

​​This programme provides participants with knowledge on condition monitoring as well as maintenance practices, reporting and managing programmes of rotating equipment to comply with oil & gas, marine, power plant and other industries.

WHO WILL BENEFIT

  • Mechanical engineers and other related personnel.

KEY TAKE-AWAYS

  • DESCRIBE various types of pumps and selection criteria.
  • IDENTIFY basic components of pumps and EXPLAIN their function.
  • EXPLAIN the process of installation, inspection and commissioning of pump.
  • EXPLAIN the operation and maintenance procedures for pump.
  • DESCRIBE pump troubleshooting techniques.

PROGRAMME CONTENTS
DAY 01

  • Introduction
  • Types of Pumps
  • Centrifugal Pump Construction and Accessories

DAY 02

  • Operating Principle of Pumps
  • Installation, testing & commissioning

DAY 03

  • Maintenance and Troubleshooting

Design, Operation, Maintenance, and Inspection of Compressor and Blower

This programme provides participants with knowledge on condition monitoring as well as maintenance practices, reporting and managing programs of rotating equipment to comply with oil & gas, marine, power plant and other industries.

WHO WILL BENEFIT
Mechanical engineers and other related personnel

KEY TAKE-AWAYS

  • EXPLAIN basic design of Compressor.
  • DESCRIBE Specification for Compressor for Oil, Gas and Petrochemical industries.
  • IDENTIFY proper design selection in accordance with project requirement.
  • DESCRIBE gas turbine maintenance and inspection
  • IDENTIFY necessary inspection during equipment fabrication and witness testing.
  • DESCRIBE the installation, inspection and commissioning of Compressor.
  • DESCRIBE Maintenance Programs of Compressor.
  • PERFORM equipment troubleshooting

PROGRAMME CONTENTS
DAY 01

  • Introduction
  • Type of compressor/blower

DAY 02

  • Compressor Selection
  • Installation, testing & commissioning

DAY 03

  • Compressor troubleshooting & maintenance

Design, Operation, Maintenance, and Inspection of Gas Turbine

This programme provides participants with knowledge on condition monitoring as well as maintenance practices, reporting and managing programmes of rotating equipment to comply with oil & gas, marine, power plant and other industries.

WHO WILL BENEFIT
Technicians, Supervisors and Engineers, who are involved in related field

KEY TAKE-AWAYS

  • EXPLAIN the working principles and operation of gas turbine
  • DESCRIBE gas turbine rating, thermal efficiency and selection
  • DESCRIBE gas turbine components and functions
  • EXPLAIN gas turbine support systems

PROGRAMME CONTENTS
DAY 03

  • Introduction to Gas Turbine
  • Gas Turbine Constructions and Components

DAY 02

  • Gas Turbine Support System

DAY 03

  •  Maintenance and Inspection

Fabrication & Inspection Section

Fabrication & Inspection Section is equipped with several hands-on training facilities such as Machining Shop, Workshop Practice, Precision Measuring Tools, Fitting & Sheet Metal, Welding & Cutting, Non-Destructive Testing, Mechanical Testing, Hydraulic & Pneumatic, and AutoCAD Lab.

Static Equipment Section

Static Equipment Section is equipped with several hands-on training facilities such as Flange Management Facility, Valves & Safety Valves, Heat Exchangers, Slinging & Rigging, Scaffolding, Pipe & Fittings and Steam Traps.

Rotating Equipment Section

Rotating Equipment Section is equipped with several hands-on training facilities such as Vibration Lab (Analyser CSI 2140 and Rotor Balancing Kit) , Bearing Lab (various types of plain and rolling element bearings, cold & hot mounting tools), Alignment Lab (Alignment Jig, DTI & Laser Alignment), Pump Skids, Gas Compression Training Facility (GCTF), Gas Turbine, Steam Turbine, Pumps, Compressors, Internal Combustion Engines (ICE), Mechanical Seals and Condition Based Monitoring (CBM tools, Thermographic Camera & Borescope).

Rotating Equipment Section also offers Vibration Analyst Training & Certification (ISO 18436 Category I – IV) in collaboration with Mobius Institute Australia.

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